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Reading: Tesla ditches next-gen Gigacasting plans, report says
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EV-a2z > News > Tesla ditches next-gen Gigacasting plans, report says
News

Tesla ditches next-gen Gigacasting plans, report says

Tesla cancels its ambitious gigacasting project for vehicle underbodies, opting instead for traditional methods to mitigate market and financial pressures.

EV-a2z
Last updated: 2024/05/08 at 8:09 AM
EV-a2z Published May 2, 2024 3 Min Read
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Tesla Assembly line in Berlin Gigafactory, courtesy Tesla
Tesla Assembly line in Berlin Gigafactory, courtesy Tesla
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Electric vehicle giant Tesla abandoned its plans to employ a next-gen gigacasting process in producing its future products, Reuters reports, citing two sources familiar with the matter.

Contents
Plan changesCost cutting effortsTesla’s major pivot

Tesla Even Gives Up On Next-Gen Gigacasting: Report https://t.co/UlSpgrIW3P pic.twitter.com/s2Jd9eglYk

— Flyin18T Motorsports (@Flyin18T) May 1, 2024

The decision seems part of the company’s plans to cut costs amid waning sales and intensifying competition.

Plan changes

Tesla has pioneered gigacasting to accelerate electric vehicle production. It features giant presses with thousands of tons of clamping pressure to die-cast huge parts of the vehicle’s underbody. For reference, a typical vehicle’s underbody has hundreds of individual parts.

Let’s Go Gigacasting!#TeslaNews

Tesla has pioneered the use of massive casting machines, also known as gigapresses, to make large single pieces of vehicle underbodies, streamline production, and reduce the work of robots.

The company’s die cast — or gigacast, as Elon Musk… pic.twitter.com/4lhC1dvesM

— Natural Science & History (@joehansenxx) November 11, 2023

Tesla was reportedly exploring the potential to cast the whole underbody of its future products out of a single piece in 2023. The company’s long-term goal is to radically simplify and accelerate electric vehicle production while reducing costs.

However, the Musk-led company abandoned this endeavor. It reportedly decided to maintain its already proven gigacasting approach: casting the underbody in three pieces. As outlined by the unnamed sources, the pieces include the front and rear sections and a midsection to house the battery pack.

Tesla's world’s biggest die casting machine

It can cast front & rear vehicle underbodies in a single piece each — down from 70+ parts for same sections previously.

Video source: @Tesla#diecasting #machine #tech #innovation #engineering #Gigacasting #automation #Tesla pic.twitter.com/FOdI29e2BM

— Wevolver (@WevolverApp) July 6, 2021

Tesla already utilizes this approach in two of its popular offerings, the Model Y electric crossover, and the Cybertruck electric pickup.

Cost cutting efforts

Tesla’s alleged decision to cancel the next-gen gigacasting plans demonstrates its focus on cutting short-term expenditures while the market cools.

Tesla has been hit with declining EV sales and profit margins due to the waning demand on a global scale. The intensifying competition brought on by Chinese players’ low-price offerings also puts heavy pressure on Tesla.

Blaming supply chain disruptions in the Red Sea caused by Houthi-related activities and environmental activists' sabotage, Tesla, which had already been falling short of the Mag7 list for over a year, delivered only 386,810 vehicles in Q1 2024, significantly below estimate. pic.twitter.com/7QDMtHfk0m

— Laurent Lequeu (@LLequeu) April 3, 2024

Tesla’s major pivot

Last month, Tesla dismissed over 10% of its global workforce, including several senior executives. The move seemed to prompt other senior executives to resign from their jobs at Tesla.

Tesla also fired its entire Supercharging team on Tuesday, including Senior Director Rebecca Tinucci. 

The Musk-led company has also expressed increased focus on Artificial Intelligence and robotics over next-gen electric cars. Chief Elon Musk seems to be pushing the company to scale back work on core products.

The move can substantially discourage investors, as they see next-gen products as growth drivers for the brand’s sales volume. 

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TAGGED: Electric Vehicle, EV, Giga Press, Gigacasting, Tesla, USA
EV-a2z May 8, 2024 May 8, 2024
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